Powering a Critical Radar Station Against the Odds

• 2 x 40KVA Deutz Prime Power Diesel Generators – Enclosed in acoustic canopies, designed for longevity and minimal maintenance.
• DeepSea Control System – Providing auto-start functionality and dual mutual standby for maximum redundancy.
• Fuel Isolation System – Connected to existing bulk diesel storage tanks with a fire-detecting drop valve, ensuring safety under all conditions.

When reliability is everything, failure isn’t an option. At a remote coastal site, BAE Systems needed to replace aging generators that provided 24/7 power to a crucial radar station. But with harsh environmental conditions, extreme isolation, and tough access routes, this wasn’t just a simple swap — it was a test of precision engineering.

The Challenge: Isolated, Inaccessible, and Unforgiving

Two miles from the nearest road, the site’s only access was via rough farm tracks. The generators had to be built for endurance, capable of operating with minimal maintenance while safeguarding the sensitive coastal environment from fuel leaks or contamination.​

Innovative Engineering for Maximum Reliability

The old generators were carefully removed using a small HIAB vehicle, ensuring zero disruption to critical operations. The new units were positioned over a bunded area to prevent leaks, reflecting a commitment to environmental protection.

To meet ultra-long runtime needs, the generators were equipped with:

• An advanced oil make-up system — featuring a large storage tank and additional filters, extending service intervals to a remarkable 2,000 running hours.
• Deutz oil/air-cooled engines — chosen for their legendary reliability and minimal maintenance requirements.

The control system was strategically configured to ensure continuous power. By alternating runtime between the two sets, operational hours were evenly shared, preventing excessive wear on any single unit. In the event of a failure, seamless backup would ensure uninterrupted function at critical moments.

Unwavering Power in the Harshest Environment

The radar station now operates with unmatched reliability — its new generator system providing secure, low-maintenance power for the long term. With advanced safety measures, extended service intervals, and intelligent load-sharing, the site is fully equipped to handle the demands of continuous operation.